Showing posts with label cadet uniform. Show all posts
Showing posts with label cadet uniform. Show all posts

April 18, 2015

Tips for Achieving an Ideal Fit

While some costumers may find a perfect fit in one of the "default" pattern sizes, it is somewhat unlikely due to variations in height, weight, build, musculature, neck size, and general physique. 

That's why we highly recommend making a muslin test or a "practice" garment of some kind (other than to familiarize yourself with its construction, that is!) - you can make the necessary sizing observations (e.g. sleeves need to be an inch longer, waist needs to be loosened, neckline needs to be taken in a bit, etc.). 

All this fitting does require extra time and effort on the part of the costumer, but the finished garment's custom-tailored look will definitely be worth it!



There are four main aspects of the garment that may need adjustment and the original pattern need be altered: the neckline, the chest, the waist, and the length of the garment (at various places). 

These revisions are not difficult to make, even to conform to NEMESIS "hero" uniform standards, provided one remembers the appropriate points at which the garment is to be aligned and/or coordinated. 



The neckline, for instance, is simply adjusted in lateral increments of half quilt-lines ... that is, it is widened (sideways) in increments of ⅜". 

The edge of the neck opening, for instance, falls exactly on a quilt line or mid-quilt line at the shoulder seam:

Mid-quilt line
Mid-quilt line
Quilt line

If, for some reason, your neckline needs to be lengthened in the other direction, it is a simple matter of adding the appropriate length to the shoulder seam on each side. 

For instance, if your neckline needs to be lengthened (as opposed to widened, sideways) by ¼", simply add ⅛" to both the front yoke and the back yoke on the neckline side of the shoulder seam.

(DS9/NEM duty jumpsuit pictured)



The opposite would be the case if you need it let out a bit at the shoulder/armscye. 

Just remember to adjust the seamline of your shoulder point accordingly!



Adjusting the chest at the bottom of the yoke is a fairly simple matter, too.

The chest sizes of the printed pattern are graded in increments of 4 ½" - that is, one additional ¾" quilt line on each front yoke, one additional ¾" quilt line on each side of the back yoke, and ⅜" on each side of the underarm/side front/side back seam and on both sides. 

Any chest alterations - between the "default" sizes on the printed pattern, that is - are easiest to make in increments of ¾". This is most effectively done by taking in the armscye seam in by ⅜" on either the back or both front yokes (wherever there's more excess), thus moving the seam's ⅛" topstitching from on a quilt line to a mid-quilt line. 

(All of the "default" printed pattern sizes place the yokes' armscye seam's topstitching on a quilt line, as we believe it to be ideal, but as noted in the construction analysis, a mid-quilt line is acceptable.)


In other words, the printed pattern piece will look like this in every size, in the front and the back:

Quilt line to quilt line
Quilt line to quilt line
Quilt line to quilt line

But you can add or remove ¾" to or from the chest by moving the armscye seam to a mid-quilt line, in either the front or the back:

Mid-quilt line to quilt line
Mid-quilt line to quilt line
Quilt line to mid-quilt line
Quilt line to quilt line


Of course, you can add or remove 1 ½" to or from the chest by doing in both the front AND the back. 

Remember to adjust your shoulder point, side front and/or back body panels accordingly. 
Another option, for minute chest alterations, is the top of the side front/side back seam (under the arm) - adjusting the sleeve (and sleeve lining) accordingly, of course!



The waist is, likewise, an easy aspect of the garment to alter.
Of course, as waist sizes vary widely amongst people, it's also, perhaps, the most likely to need adjustment.

Fortunately, on this jumpsuit, adjusting the waist is a fairly simple matter, as the jumpsuit, without the elastic waistband, is likely quite a bit too large around the waist. The elastic "shrinks" the waist of the jumpsuit body to the wearer to whatever degree is necessary for comfort and mobility. 

In most situations, the jumpsuit's waist will be adjustable however necessary by simply adjusting the length of the elastic inside the waistband channel; for instance, if you're using 8" lengths of elastic and the jumpsuit is uncomfortably tight around the waist, try using a 9" or 10" lengths on each side instead. 

Alternatively, if you're using 8" lengths of elastic and the jumpsuit is too baggy, try using 7" or 6" lengths on each side instead. 

In fact, during your muslin test, you might want to begin with a long cut of elastic - say, 12" - and sew the elastic channel on first over the elastic but only securing the back end of it. Then you can tighten the elastic as necessary by pulling it along the front and pinning, basting, or marking it where the fit is best, cutting off the excess (leaving about an inch "poking out" from the channel, of course) and securing it. 



Lengthening or shortening the garment is a simple matter, for the most part. 

Naturally, some people will be taller while others are shorter; some may have a long torso and short legs, or vice-versa. Some people may have a long waist and short thighs, while other people may have a tiny "seat" and very long legs. Builds obviously vary considerably!

On the jumpsuit body, there are three places where we recommend lengthening or shortening the body as needed to achieve an ideal fit. 

At whichever portion(s) of the body need to be lengthened, cut the pattern along one of the horizontal lines so it is two separate pieces, insert a small piece of paper underneath the two pieces, (a standard 8 ½" x 11" page will work nicely, as well any cheap craft paper you might have sitting around, or you could even put some of that junk mail to good use!), tape the three together, and, making sure the upper and lower portions are properly aligned (i.e. not straight and not crooked/slanted/etc.), use a ruler as a guide and draw a line on each side to connect them. Cut along these lines to form your new, extended pattern piece. 

I (Alex), for instance, need to lengthen the upper portion of the jumpsuit body by 1" so it doesn't ride up in the crotch uncomfortably in the front and give me a wedgie in the back (TMI?). 



Obviously, the same adjustment needs to be made to all of the body panels for the jumpsuit to go together properly. 

To shorten the garment, simply fold the pattern paper upward at the lines then back down again, or cut along one of the horizontal lines as if you were lengthening it and overlap the upper and lower portions however much is necessary, straightening the edges if needed. 



CONGRATULATIONS!!!

YOU'RE FINISHED!!!


If you found this tutorial helpful, please support my costume research on Ko-Fi! :)



Tutorial, part 18 - Odds and Ends

Just a few loose ends to tie up ...

Fold the top 1" of the zipper out of the way and hand sew a hook-and-eye closure to the zipper facing, taking care to only sew through the facing (and seam allowances) and not stitching through to the right side of the garment!



NOTE: We recommend using one regular (medium) size hook-and-eye closure, although the screen-used uniforms seemed to have sometimes used one medium closure or two small ones. The choice is up to you! We've had better results with the single medium closure, though.


Sew the two halves of the belt (piece V) together along the long edges with ½" seam allowance, right sides facing. 

Turn the belt right sides out and press. 

Wrap the belt around your waist and fit in the same manner as with the internal jumpsuit belt, leaving about 2" overlap on each side (cutting the belt to about 4" longer than your waist measurement). 

Serge the raw (un-sewn) ends of the belt. 




Topstitch two 2" lengths of ¾" or 1" hook and loop tape ("Velcro") to the ends of your belt. 



Put your jumpsuit on again and determine adequate pants' hem allowance. (The pattern's default pant leg hem allowance is 2"). 

Pin your hem allowance place if possible. (It helps to have a partner do this while you stand casually.) 

Take your jumpsuit back off and press your pants' hem allowance upward. 

Hand sew the hem allowance to the pant legs. 

Press the bottom of the pant legs. 



Cut two lengths of ¾" elastic for the "stirrup" at the bottom of the pant legs. 

The exact length needed may vary from person to person depending on the length of the pant legs and the width of the wearer's boots, but we generally recommend cutting these about 8" long. 

Sew the elastic stirrups to the bottom of the pant legs at the side seams with a triangular stitch (with the "flat" side of the triangle on bottom).




PREVIOUS: Tutorial, part 17 - Internal Belt

NEXT: Tips for Achieving an Ideal Fit

Tutorial, part 17 - Internal Belt

To construct the internal belt of the jumpsuit, begin by opening it and laying it flat on the floor or your workspace. Open the fronts as much as possible so you have a clear view of the back elastic channels and spandex panel. 

Measure a length of 2" grossgrain ribbon or belting that extends from the back of one elastic channel to the other, plus about 2". 

Cut the length of ribbon or belting. 

Turn the ends under about 1" and sew them down. 

Press the ribbon briefly to flatten the ends.



Sew this length of ribbon or belting to the back ends of the waistband elastic that you left poking out of the back ends of the channels earlier. 


Cut two more lengths of ribbon or belting at least 12" to 16" long. 

Turn one end of each under about 1," then sew and press them each in the same manner as done previously with the back of the internal belt. 

Sew the sewn/pressed ends to the front ends of the waistband elastic that you left poking out of the front ends of the channels, just as you did for the back. 

Leave the two front lengths of ribbon or belting dangling for now. 


And now, the time has come for you to put on your jumpsuit!


Pull the two lengths of ribbon or belting together, as symmetrically as possible, to a comfortable tautness. 

Pin (or even double-pin) the two lengths of ribbon or belting together at the front center.



TIP: We recommend wearing your division shirt plus any other undergarments you plan on wearing, as these may affect the necessary tautness of the belt, either by adding a modest but significant amount of bulk and/or by compressing your torso a bit (such as if you're wearing, say, Under Armour or your division shirt is on the small side).


Cut both ribbons approximately 1" from your pins' placement. 

Turn these ends under ¾" (not 1", since they will overlap slightly), then sew and press them as done previously. 

Hand sew two trouser-style hook-and-eye closures to the ribbon/belting. 

Your jumpsuit's finished internal belt should now look something like this:


Tutorial, part 16 - Shoulder Pads

The necessary loft of the shoulder pads will depend on the wearer's physique (as will the precise angle of the shoulder seam, for that matter); most non-raglan shoulder pads will work nicely, though, like these:















Place the shoulder pad inside the jumpsuit so that the pad's long edge is flush with the jumpsuit's armscye seam, and the pad's seam (if it has one) is flush with the jumpsuit's shoulder seam. 

Hand-stitch the pad securely in place to the yoke facing and armscye seam allowances being careful not to stitch all the way through to the outside of the garment. 

Repeat for the other side. 


NOTE: If you read our VOY duty jumpsuit analysis/tutorial you may recall that on those jumpsuits, the shoulder pads were attached via two snaps along the shoulder seam; this was likely so they could be swapped out as needed amongst the cast and/or for dry-cleaning. However, unless you plan on sharing your uniform with another person or you plan on wearing it often enough for it to need to be dry-cleaned, we recommend sewing the shoulder pads rather than attaching them with snaps.


TIP: We recommend securing the shoulder pad to the jumpsuit in only two places: the centermost and outermost portions of the shoulder pad along the shoulder seam. This will mimic the effect of the snaps used on the screen-used jumpsuits and prevent any unsightly puckering along the armscye caused by slightly misplaced or poorly sewn pads.


PREVIOUS: Tutorial, part 15 - Close Inseam

NEXT: Tutorial, part 17 - Internal Belt

Tutorial, part 15 - Close Inseam

We recommend pressing the garment as much as possible while it's still open and the wrong side is still fairly easily accessible; it will be much more difficult to do so later (especially the pant legs). 


Sew the inseam closed in one long, continuous stitch, matching seam lines at the center bottom.

Press seam allowances open. (A pants seam pressing board is practically indispensible for this.)



















The bottom of your jumpsuit's torso should now look like this: 

(DS9/NEM duty jumpsuit pictured)



Tutorial, part 14 - Elastic Waistbands

Open your jumpsuit body so the inside is more easily accessible. 

Sew one edge of the elastic waistband channel (piece M) to the jumpsuit body along the lines indicated, ¼" from the edge. (We did the upper edge of the waistband channel first, but it doesn't really matter.) 

The stitch should begin and end exactly at the centermost side body panels' seam allowances. 

The stitch will also be visible on the outside of the jumpsuit, but it is supposed to be, so don't worry!



Cut an appropriate length of 2" elastic, plus about 2" in addition to whatever amount you require for a comfortable elasticized fit. 

(And you do know how much you need because you made a muslin test or three first, right???) 

I (Alex), for instance, need about 8" of elastic on each side for a comfortable fit, so I cut a 10" length of elastic. 

Place your elastic so its upper edge is flush with the upper stitching line of the elastic channel, and it overhangs the side front/center front (or side back/center back) seam line by about 1". 

Fasten the elastic to the jumpsuit body securely by vertically stitching exactly over the body panel seam line. (Since you can't actually see it, just give it your best guess. It'll probably be fine.) 

Repeat for the other end of the elastic. 

Fold the elastic channel down over the elastic. 

Remember, about 1" of elastic should be "poking out" from each end of the channel. 

(DS9/NEM duty jumpsuit pictured)


Using your zipper/piping foot, sew down the other end of the elastic channel (lower end, in this case) ¼" from the edge of the elastic channel.



TIP: As the elastic will, by its very nature, cause the channel to gather and contract (that's what it's there for ... duh!), it can be difficult to sew the lower edge without the channel shifting or accidentally sewing puckers or other such undesirable outcomes. (It's even harder to do while holding a camera ...) We recommend pulling the elastic so all the gathering is on the half of the channel closest to you, sewing from the far edge to the side seam, leaving the needle down and lifting the presser foot, then redistributing the elasticity/gathering of the fabric to the sewn half of the elastic channel, lowering the presser foot and continuing as best you can. 


The inside of your finished elastic channel should now look something like this: 

(DS9/NEM duty jumpsuit pictured)


TIP: If you have gray elastic, then we recommend using it instead of white or some other color! The likelihood that it will matter is negligible, but sometimes when securing the ends of the elastic to the body the sewing needle might "poke" a thread or two of the elastic through to the right side of the garment, causing a teeny white fleck to be visible on the outside of the jumpsuit. The same thing might happen if you accidentally "nick" the elastic when sewing on the lower edge of the elastic channel. Better safe than sorry! 

(We used white elastic mainly because it was easier to demonstrate the construction process in this tutorial, but pretty much every screen-used jumpsuit we've seen the inside of had white elastic, so, again, it's not a big deal.)


PREVIOUS: Tutorial, part 13 - Pockets

NEXT: Tutorial, part 15 - Close Inseam

Tutorial, part 13 - Pockets

We believe it's easier to install the pockets before the elastic waistbands, as the latter gather the fabric progressively more toward the waist and makes it more difficult to install something onto the (not so) flat pant legs, but you may install the pockets after the elastic channel if you wish; simply do this step and the following step in the reverse order. 


Sew two pocket flaps (piece U) together along the side and lower edges with ½" seam allowance, right sides facing. 

Clip the seam allowances around the lower three (sewn) corners.



Turn your pocket flap right sides out and press. 



Serge the top edge of the pocket flap. 



Topstitch around the pocket flap ½" from the side and lower edges.



Center the pocket flap over the side seam of the jumpsuit body, right sides facing with the serged edge on the bottom, and pin in place. 

We recommend placing the bottom of the pocket flap 6" beneath the bottom of the elastic waistband (or, rather, where it's going to go), but the pocket placement varied considerably on the screen-used uniforms, so the important thing is really just that the two pockets are placed symmetrically. 



Sew the pocket flap to the jumpsuit body ¼" from its bottom edge, reinforcing the stitch at the ends. 

Press the pocket flap downward. 

Topstitch through all layers ¼" from the upper edge of the pocket flap. 



To form the pocket bag, sew the pocket pouch strip (piece T) to the pocket bag (piece S) along the edges of the latter, right sides facing, and pivoting around the corners as gracefully as possible. 



Turn the pocket pouch strip under and press. 

Topstitch around the side and lower edges of the pocket, ¼" away from the seam line and securing the seam allowances underneath. 



Turn the top edge of the pocket bag under 1" and hem it into place through all layers. 




Turn the outer (un-sewn) edges of the pocket bag assembly under ½" and press. 



Pin the pocket bag to the jumpsuit body beneath the pocket flap, likewise centered over the side body seam. 



Edge-stitch the pocket bag to the jumpsuit body along the side and lower edges, reinforcing the stitch along the uppermost 1" or so of the pocket bag.


Tutorial, part 12 - Close Sides and Sleeve Vents

NOTE: For "regular" sleeves, we'll be using photos of the DS9/NEM duty jumpsuit and "captain jacket," but the process is the same.


For "regular" sleeves, sew the jumpsuit body's side seam and sleeve seam closed in one continuous stitch, from the bottom of the pant leg to the bottom of the sleeve. 

Press the seam allowances open. 

Fold the sleeve's hem allowance upward and press. 

Sew or baste the hem allowance to the sleeve 2" from the bottom of the sleeve.



Grab your unfinished sleeve cuff from earlier, with the bands unfolded: 



Sew the sleeve cuff closed along the sides (with the bands open), matching seam lines and right sides facing. 



Press the seam allowances open.



Turn the sleeve cuff assembly right side out and fold the bands under again. 



Pin the undersides of the bands in place along the band/inner layer seam lines. 



"Stitch in the ditch" along the band/inner layer seam lines to secure the undersides of the bands. 



Your sleeve cuff should now look finished - how it will once it's on the actual sleeve.



"Mount" the sleeve cuff onto the sleeve, matching bottom edges and seam lines, and pin into place. 



"Stitch in the ditch" again along the band/inner layer seam lines to secure the sleeve cuff to the sleeve.



Your finished sleeve cuff should now look like this:




Repeat for other side.


For vented sleeves, sew the jumpsuit body's side seam and sleeve seam closed in one continuous stitch, from the bottom of the pant leg to the upper edge of the sleeve vent, pivoting at the vent and reinforcing the seam several times at the top of the vent.



Clip through all layers diagonally from the top corner of the vent to the stitch line pivot.



Press seam allowances open. 

Fold the front side of the sleeve under ¾" (wrong sides together) and press.



TIP: From the right side, "stitch in the ditch" again along the outermost ¾" of the sleeve cuff bands to secure the under-turned cuff before attaching the hook and loop tape ("Velcro"). 


Cut a 3 ½" length of ¾" black hook and loop tape - 3 ⅝" if you're feeling brave! 

Sew the "Velcro" to the underside of the front sleeve cuff (the part you folded under) and the right side of the back sleeve cuff (the flat part).





Your finished sleeve vent should look something like this:



Repeat for the other side.


PREVIOUS: Tutorial, part 11 - Sleeves to Body

NEXT: Tutorial, part 13 - Pockets